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Problem the satellite industry is facing
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Initiative of Mitsubishi Electric
In recent years, the market for space business has been expanding rapidly, which includes satellite services and the rocket industry. What if "3D printers" were to contribute to the services and the industry? Mitsubishi Electric Research Laboratories (MERL), the overseas research base of Mitsubishi Electric Corporation, is a good example of research and development of satellite antennas using 3D printers.

We'll introduce the research on producing satellite antennas in space with a 3D printer on this page.
  1. Launching a rocket carrying a small satellite into space.
  2. The 3D printer on the satellite produces antennas.
  3. The satellite antennas are used for communication with the Earth.
Surprisingly, the 3D printer can produce things without support structuresSupport structures is a pillar printed between the hollow part (overhang) and the stage to prevent extruded filaments from floating during modeling., which are usually necessary to make objects in space.

Provided by Mitsubishi Electric

▲Structural Chart of The Research

We interviewed MERL, which is conducting this research, Mitsubishi Electric Corporation.
Mitsubishi Electric develops electronic devices and home appliances, as well as "satellites" introduced here. I would like to introduce what we learned from MERL.

MERL is a laboratory where its researchers do various kinds of research, such as modeling & simulation, signal processing, and AI technology research. They also research satellites.

Provided by Mitsubishi Electric

▲MERL in Cambridge, Massachusetts, USA

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Background of The Interview
While searching for the words "space and 3D printers" on the internet, we came across articles written by MERL. We could only imagine MERL was producing parts for rockets with a 3D printer. We were amazed when we read the article. Then, we contacted MERL.
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Interview

We asked the following seven questions about Mitsubishi Electric's research and "3D printing in outer space."(August 22th)

Provided by Mitsubishi Electric

▲Appearance of Interview

Please note that the questions and answers presented on this page are the personal opinions of the MERL researchers and do not represent the consensus of Mitsubishi Electric as a whole. We appreciate your understanding of this point.

https://www.mitsubishielectric.co.jp/news/2022/0517.html
▲This is the URL of the article on Mitsubishi Electric, which was the main topic of this report. (External Websites)
*The following are the questions we asked.
  1. May we ask you to briefly describe the type of project you are working on?
  2. May we ask you to explain how you came up with the idea of undertaking such a project?
  3. What is the difference between printing on the ground and printing in space?
  4. I read that support materials are not required. What kind of technology do you use to make this possible?
  5. We have created a website titled "Printer of the Future." What do you imagine the "printer of the future" to be?
  6. What were some of the obstacles you encountered during the development process? 
  7. What do you envision as the ideal image of "space" x "3D printer" in the end?

Q.1
May we ask you to briefly describe the type of project you are working on?

A.1
We are working on a research project to build antennas in space. Both of us, Avishai and Bill, are working on the development of resin and a 3D printer.


Q.2
May we ask you to explain how you came up with the idea of undertaking such a project?

A.2
At MERL, we often have brainstorming sessions and discuss quite specialized topics. Avishai, who has a Ph.D. in aerospace engineering, and Bill, an expert in 3D printing and hardware, discussed the new project. That is how this project started.

Q.3
What is the difference between printing on the ground and printing in space?

A.3
The significant difference in space is zero gravity and vacuum. As a result, we cannot do what we normally can on Earth.

We cannot use the normal resin we usually use on Earth. Also, there is no way to solidify resin in space.

We need to make everything light for launching a rocket. We make solar panels thinner to make them light.

Q.4
I read that support structuresSupport structures is a pillar printed between the hollow part (overhang) and the stage to prevent extruded filaments from floating during modeling. are not required. What kind of technology do you use to make this possible?

A.4
In space, we make objects from the Anntena pole and use liquid resin. So, support structuresSupport structures is a pillar printed between the hollow part (overhang) and the stage to prevent extruded filaments from floating during modeling. are not necessary.

Made by us


▲Diagram of The Research

Provided by Mitsubishi Electric

▲Structural Chart of The Research

The essential thing in space printing is the amount and timing of printing. We use a liquid resin that hardens in the sun's ultraviolet rays when printing the antenna. The amount and timing of the output are important. If the amount of resin is too large, it may not harden into the desired shape, and if the timing is wrong, it may harden into an odd shape.

You can easily understand this phenomenon by imagining a dentist using a tool that hardens the resin in the cavity with light.

Q.5
The first thing that comes to mind is a "fast 3D printer. Even if it takes a few hours now, it will eventually be able to mass produce quickly and revolutionize the industrial world.

A.5
The first thing that comes to mind is a "fast 3D printer". Even if it takes a few hours now, it will eventually be able to mass produce in a short time and revolutionize the industrial world.

We imagine we can obtain materials for 3D printing in space in the future. It costs a lot to send materials to space from Earth. Therefore, we assume we can have materials from space debris for 3D printing.

Q.6
What were some of the obstacles you encountered during the development process?

A.6
Our obstacles are two things now.

 1. We overwhelmingly lack the knowledge.
 2. Scientific Results Discrepancies Scientific.

The time it takes for the liquid resin to solidify is different from the scientific findings. However, we enjoy the difficulties and solving these issues.

Q.7
What do you envision as the ideal image of "space" x "3D printer" in the end?

A.7
The technology we are inventing will enable us to observe climate change happening in each region in detail in a timely manner. This is our goal.

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After The Interview
When we learned about the research conducted by MERL, we were sure the technology would thrive in the future. We also felt the researchers of MERL were curious about space. I really love space, and I'll work hard on my research at our club so that I can do research on 3D printing in space in the future. Thank Mitsubishi Electronic for the interview.
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References
Back:Housing
Serendix, a start-up company founded in Hyogo in 2018, is researching building housing with a 3D printer to solve the 30-year mortgage problem.
Medical:Next
Cyfuse develops BIOTECHNOLOGY 3D printers by researching biology and engineering, intending to contribute to the front line of health care.

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